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Design and construction of industrial batch counter

CHAPTER ONE

                                                    INTRODUCTION

The industrial batch counter is an electronic and electrical device that handles the counting and controls the flow of individuals using an automated slide door that allows access only when the administrator permits. The technique involved in the design is a simple sensor unit that opens and closes the door when someone obstructs the light path. These parameters can be used to determine when someone has moved in or out of the conference hall (for instance). The light sensing type involves monitoring the unit with photon or optical devices; this consists of the encoder (transmission path or the source of energy) and the decoder (receiver unit that converts the light intensity to electrical signal). An LED emitter, combined with a photo detector (Light Dependent Resistor, photo transistor or infrared sensing diode) in proximity, form a very useful object called opto-coupler or opto-isolator. When the opto coupler is obstructed, the door opens and the display shows an increase or decrease of individuals in the room (depending on the path followed). This project report creates a greater picture of the industrial batch counter.






1.1                 THE AIM AND OBJECTIVES OF THE PROJECT


The aim of this project is to demonstrate a smart device that counts the number of people inside a conference hall; and prevents people from entering once the room has reached its capacity.


1.2                 JUSTIFICATION OF THE PROJECT

The need for counting the number of persons inside the conference hall is for statistical record, which will help the conference hall management take a proper account of people; and as well, control the conference hall capacity from being over populated.

1.3                 THE SCOPE OF THE PROJECT

This project covers the features of the capacity monitor, the hardware description, the use of transistor-transistor logic and microcontroller, how the system works and its applications.

1.4    THE PROJECT   REPORT ORGANIZATION

This project report is organized into five chapters. The first chapter covers the introduction, aim scope and justification of the project. The second chapter talks about the technology behind the project, the description of the microcontroller, as well as the working principle of the project. Chapter three covers the methodology of the project. Chapter four discusses the designing and construction of the project, as well as other components used in designing this project. Chapter four also talks about the testing of the individual components and packaging of the project. And lastly, chapter five summarizes and concludes the project.




CHAPTER TWO

LITERATURE REVIEW

The industrial batch counter  was designed with respect to enhance transparency in the accounting of number of intakes in a conference hall, and as well, reduce the risk of over populating it with people that could lead to collapsing of the structure or death resulting from overcrowding and poor ventilation. The major factor here is human safety and health hazard that might arise due to overcrowding. Another is accountability-with the introduction of this, the number of persons that enter into the building for a specified activity can be taken count of electronically so fraud can be reduced, since the device can automatically take count of the intake.
The concept behind the design is quite simple obeying so principle of light since. A transducer will be used as the light source and the light converter as well so that when someone obstructs the light path, an action will be taken by the device which makes the system a smart and intelligent device. The use of discrete transistor logic (or seven-segment display) helps the system to display a reasonable count and the careful arrangement of the flip flop and up-down count helps in incrementing and decrementing of the number of persons in the stadium. This chapter throws more light on the technology used in designing the project, the programming language used, as well as the working principle.


2.1      TECHNOLOGY
The technology behind the industrial batch counter is the microcontroller. It is the bedrock of the system. The microcontroller-a different kind of integrated circuit, is a complete computer on a chip, containing all of the elements of the basic microprocessor along with other specialized functions.
Its functionality is based on the ability of the designer to arrange his instruction or generate the code which will generate the machine language, which is the content of the ROM (Read Only Memory) of the microcontroller.

2.1.1   FEATURES OF THE MICROCONTROLLER

• Compatible with MCS-51™ Products
• 4K Bytes of In-System Reprogrammable Flash Memory
·  Endurance: 1,000 Write/Erase Cycles
• Fully Static Operation: 0 Hz to 24 MHz
• Three-level Program Memory Lock
• 128 x 8-bit Internal RAM

• 32 Programmable I/O Lines

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